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Our workplace is well equipped for sheet
metal work as follows:
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Laser Cutting : Trumatic 6000 Laserpress,
Bystronic Byspeed 3015 & Bystronic Bysprint 3015 |
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Punching : Finn-Power SG6, Amada Vipros
357, Amada 357, Amada 344, Amada 245, Amada 244 & Muratec |
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Bending : RAS, Gasparini, Amada 1253E,
Amada 8025E, Amada RG100, Amada RG80, Amada RG50 & AAA |
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Turning and Machining : STAR &
Hartford |
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Shearing : LVD, Amada
& Pearson |
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Stamping : AIDA, KOMATSU, SEYI (25 to 500
tonnes) |
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Welding : MIG, TIG, Robotic welding, Gas
welding & Spot welding |
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Powder Coating : Three (3) powder coating lines |
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Secondary Operations and Sub-Assembly |
 Laser Cutting
The
punching and laser combination machine, Trumatic 6000L and
laser machines Bystronic Byspeed 3015, Bystronic Bysprint 3015 is ideal
for R&D, short production runs and producing parts that
required thicker sheet of material. The typical sheet metal
sizes for our laser machine are 4’x8?and 5’x10? and the
material thickness can range from the thinness thickness up to
25mm (1 inch) depending on the selection of materials (Steel,
Stainless Steel, Aluminium alloys, etc.)
Punching
CNC Turret Punch Press is ideal
for short to medium production runs. The absence of tool
building time and the flexibility to make changes to the
design make it a better choice for lower volume requirements.
Our CNC Turret Presses (Finn-Power SG6, Amada & Murata) can
accommodate sheets of metal up to 5’x10? Depending on the
metal being processed, 6mm is about the maximum thickness of
the sheet that can be punched on a Turret Press. For thicker
metal, we would use a Laser cutting machine.
Bending
Our RAS, Gasparini and Amada
Press Brake can bend up to 3m (10? and with tonnage ranges
from 35-125 tons.
Turning and Machining
We offer a range of CNC turning equipments (STAR SR20 & SE-16)
capable of producing precision turned components. Vertical
milling and tapping complementing the CNC turning section is
provided by Hartford Vertical Machining Centre.
Shearing
Our LVD, Amada and Pearson shears will meet all your shearing needs.
Stamping
Stamping process is a great
option for high volume projects that are not threatened by
design changes. Tooling is designed to fit in our Stamping
Machines ranging in size 25-500 tons. Modular tooling is a
single tool, or a set of tools, which is designed to blank,
pierce, form or draw sheet metal in order to manufacture a
specific part. Progressive tooling is a single tool that
consists of numerous stages or operations. A coil of metal is
fed into the progressive tooling before the operation begins.
Each time the press make a stroke cycle, the strip is advanced
and another process is completed. The last process would be
separating the finished part from the strip. In addition, we
have in-house Tool & Die Department to produce metal stamping
moulds and dies.
Welding
We offer Spot welding, Gas welding, MIG/TIG and Robotic
welding.
Powder Coating
Powder coating is a complete dry finishing process, where
finely ground particles of pigment and resin are
electro-statically charged and sprayed onto the metal parts.
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